Basic Info.
Type
Multi Layer Palletizer
Packaging Material
Wooden Box
Application
Packaging, Detergent, Drinks, Food Products
Transport Package
Container
Product Description
Product Description
Description of the whole line function module
1,The 3D visual AI algorithm realizes no need for stamping programming, automatically recognizes the length, width and height of cartons, and automatically generates multiple stamping shapes.2,The best automatic selection or manual intervention selection, no need to place interlayer cardboard for any stack type. The stack is firm and neat;3,High-speed sorting mechanism, single and double sorting procedures, for the manipulator to grab a single or two grabs at the same time;4,Japanese Kawasaki manipulator, with a maximum speed of 22 times per minute, which meets the high-speed linkage line and two fully automatic folder gluersPalletizing speed requirements for sharing a manipulator;5,Full-servo high-speed four-sided alignment device, high-speed and efficient operation, meets the operation and palletizing speed of high-efficiency manipulators;The sorted stamps are neat and beautiful, and the cartons are not damaged in any way;6,Hydraulic lifting device, after the stacking of cartons is completed, it is transported to the hydraulic lifting platform, and the pallet is put down by the hydraulic lifting platform for manual forklift or AGV unmanned forklift to pull away. Product Parameters
1:product information
Maximum carton size1500W*1200L*250H mm
Minimum carton size:350W*300L*50H mm
Maximum Bale Weight:50KG
Bundle Quantity:5-25 pcs/bundle
2:Robot palletizing performance
The fastest palletizing cycle:22beats/min
The fastest number of palletized bundles:38 packs/min
Palletizing Position Accuracy:±2mm
Maximum Grab Load:100KG
grabbing height:400mm
minimum grab height:50mm
Maximum stacking area:1650W*1650L mm
3:Pallet parameters
Maximum stacking height:2200mm
The maximum size of the pallet:1500L*1500W*150H mm
Pallet minimum size:1000L*1000W*150H mm Pallet change time:5S
pallet storage height:2000 mm Tray positioning accuracy:3mm
Maximum conveying load:1000KG
4:Quartet Alignment Parameters
biggest size:1700*1700 mm
maximum height:2200mm
5:Hydraulic lifting parameters
Lifting speed:5S
Maximum Lifting Load:1000kc
Maximum lifting size1800*1800mm
Part details
Robot Gripper
The manipulator adopts Japan's Kawasaki 180 high-speed special palletizing manipulator;The fixture is clamped by a splint, driven by a servo motor, and the stroke range is 260~1360mm;Robot grippers grab one or two products at a time; The base of the robot is made of 30mm high-strength steel plate and fast fixing method. No need to dig foundations or re-concrete; 3D vision automatic recognition systemThe 3D vision automatic recognition system can automatically identify the length, width and height of the carton, and the system can automatically generate the stamp shape. The entire line can complete one-key machine adjustment according to the stamp size in the slowest 8 seconds. No human intervention is required. Product positioning clamping mechanismThe product positioning and clamping mechanism is composed of multiple mechanisms to realize product positioning and assist the robot to clamp products faster;Width size adjustment and product front-to-back distance in product positioning and clamping mechanism Positioning, controlled by a servo motor, can improve positioning accuracy and work efficiency;The specific structure of the product positioning and gripping mechanism is subject to the final plan.
Layout of Auto Strapping & Wrapping line
Brief IntroductionThe Automatic Pallet Strapping & Wrapping line mainly consists of Automatic Key threading Strapping machine, Automatic rocker arm Wrapping machine, Roller conveyor system and Rotator table,etc. This line is applicable to pack the goods on pallet in PP or PET belt("#" 4 belts, or "//" 2 belts). After Strapping, then move to Rock arm Wrapper machine, to finish the wrapping procedure of goods in PE film. Finally, the goods on pallet was took away by forklift, and load on to truck, then deliver to the user smoothly.Feature1), The full-automatic type is applicable to the overall packaging of pallets. PP or PET belts can be used to realize unmanned packaging.
2), The rocker arm Wrapping machine is mainly applicable to the lighter & higher & unstable products or heavier goods after stacking. Online equipment can also be used to complete the whole process of goods sensing, packaging, centering, transportation, etc automatically.
3), The conveying mechanism can adopt different forms such as roller, belt, chain plate, etc.
Intruduction of Main Configuration
1). Auto Pallet Strapping machine
Equipment shape (length*width *height) | Customization |
The effective size(Length*width*height) | Customization |
Applicable strapping straps | PET machine straps (16mm*0.6mm PET strapping straps for fully automatic machines) |
Binding method | # Four and //Parallel Two |
Heating method | Electric direct heating |
Tightening method | Secondary tightening, fixed length to control the tightening force |
Threading method | Electric |
Movement mode | Electric type, frequency conversion speed regulation, effective movement stroke of movement 600mm; (non-complete machine movement, movement of movement alone, to maximize work efficiency and reduce mechanical failures) |
Control mode | Automatic and manual switching between each other at will, equipped with emergency stop safety control buttons |
Control interface | Using button control, with manual, start, pause, emergency stop, pass and other functions |
Packing speed | 20-22 seconds/piece; (including the completion of the packing action of the whole machine) |
Pressure way | Hydraulic |
Top pressure struture | 2 pcs of pressing plates, balance pressure. |
2). Rotation TableLength of track line | 6000mm (subject to the final drawing) |
Roller type size | 2400*2000mm (subject to the final drawing) |
Load bearing | 3500kg |
Conveying speed | 0-18m/min |
Track moving speed | 0-10m/min |
Track line height: | 900mm |
3). Automatic Rocker arm Wrapping machineWrapping Specifications | Customization |
Production capacity | 20-30 pallets/hour |
Cantilever speed | 0-18rpm |
Power | 2.5kw |
Air pressure | 0.6-0.8Mpa |
Machine weight | 1500kg |
Parameters Tables of Electric parts Main part | Name | Brand |
Auto Pallet Strapping machine | PLC | Mitsubishi |
Inverter | Delta |
AC Contactor | Inovance |
Overcurrent protector |
Switch button |
Indicator |
Proximity switch inside the movement | Autonics/Han Rong |
Limit switch | Omron |
Intermediate relay | Inovance |
breaker | Inovance |
Machine head drive motor | Shengbang |
pneumatic | AirTAC |
Rotation Table | Chain line motor | CUHK |
Rotary motor | Deli |
Orbit line motor | Deli |
Inverter | Inovance |
Automatic Rocker type wrapping machine | PLC | Inovance |
Inverter | Inovance |
Proximity switch | Inovance |
Photoelectric switch | Panasonic/OMRON |
Film Feeding Motor | China famous brand |
Lifting motor | China famous brand |
Cantilever motor | China famous brand |
Roller Conveyor line | Conveyor line motor | China famous brand |
Inverter | Inovance |
Other main Products
1)Automatic Strapping & Wrapping line
2)Semi-Automatic Palletizer
3, Modular belt Conveyor
4, Roller Conveyor5, Automatic Laminator6,Paper roll conveyor systemCompany Profile
Certifications
FAQ
Q: Are you a factory?
A: Yes, we are professional manufacturer of Whole factory conveyor system,and carton box smart making machine.
Q: Delivery time?
A: Usually could be delivery in 30 days, urgent order could be delivery in 15days.
Q: What 's your main market?
A: We mainly export to Middle East, South Africa and South Eastern Asia. And these two years our products enter to South America too.
Q: Guarantee period?
A: One-year after manufactured, reject items will be resupply or refund.
Address:
No. 8 Tongshun Road, High-Tech Zone, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Bags, Cases & Boxes, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Packaging & Printing, Tools & Hardware
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI
Company Introduction:
Shandong GOJON Precision Tech. Co., Ltd. Which is located in National High-tech Development District, Qingdao city, China, enjoys convenient and developed transportation and unique geographical advantages endowed by nature.
As one professional manufacturer in Whole factory conveyor system, Single Facer Laminating Smart line, Carton box smart equipment, and UAV etc, GOJON started from 2008, and developed into a high-tech enterprise and ranked top in terms of R&D capability among packaging machinery industries at home and abroad. GOJON integrates R&D, manufacturing, sales and after-sales service team, modern management methods and concepts to provide qualified & stable products, a complete set packaging solutions and related facilities. GOJON are committed to provide turnkey solutions with superior products and perfect service for more enterprises to create value and profit.
More than 10 years experience, GOJON established good and stable relationships with scientific research institutions and science colleges, and always strive to improve product performance and optimize product structure to realize most stable & intelligent products.
With excellent quality of products, perfect marketing network and excellent before sales service, in-sales services and after-sales services, our products are well sold to many countries such as Germany, Italy, Spain, Greece, Russia, Belarus Japan, Thailand and India etc. And won high praises of customers.
GOJON believe that Passion Achieves Dream and Dream Creates Miracle, and shall always stick to the enterprise sprite of "Provide the best products and the best service in most reasonable price". The company expects to grow together with customers, and create a win-win, greatly hope to have a chance to cooperate for long term in the future.