Efficient Precise Durable Reliable Easy Maintenance Power Saving Automated Stable Aesthetically Pleasing Safe Automated Board Processing Equipment

• Customization: Available
• Warranty: 12month
• Species: Die Cutting and Creasing Machine
• Imprinting Type: Rotary Platen
• Placing Form of Template: Horizontal
• Die Cutting Tool: Steel Blade
• Computerized: Computerized
• Automatic Grade: Automatic
• Application: Paper Packaging Materials, Stickers Products, Heat Insulation Material, Insulating Materials, Dust-proof Material, EMI Shielding Materials, Earthquake Products
• Lead Time: 1-2month
• Transport Package: Container
• Specification: Customzied
• Trademark: GOJON
• Origin: Qingdao
• HS Code: 84418090

Product Description

 

FEATURES

Slitter Part

• Thin tungsten alloy steel blade for high quality slitting with fine trimmed thick edge, eliminates crushed flutes on the paperboards edges.
• NC thin blade for slitter.
• Blades fast position within 3-5 seconds by computer control system.
• High - precision ball screw, mechanism alignment tolerance ≤±0.5mm.
• New type carbon fibred blade holder, steel comb blade holder, Teflo blade holder improve the whole machine practicality and stability.

Cutter Part

• Separated Cutter part,convenient to install,maintain,and reduce problems solved time a lot.
• High quality AC servo motor and Germany advanced servo motor driving system, for higher precision and lower power consumption.
• The control system is in accordance with CE standard and passed strict industrial testing, with higher reliability and longer serving life.
• Color screen shows the whole production scenario. Auto order change with warning signal before order change starts.
• Lubrication:Hand - operated force -feeding or oil bath.
• Cutting tolerance: ≤±1mm at constant speed, ≤±1.5mm at average variable speed.

Stacking part

• Four independent paperboard conveying sections, paperboard stacking and conveying to transverse ejection part by inverter controlling, speed can reach to 150m/min.
• Pneumatic control for batch changing, pile changing, and auto counting.
• Paperboard lifting type stacking platform, computer controlled, stacking neatly.
• When reached to the pre-set quantity, the paperboards are ejected transversely.
• The paperboard back baffle with new apparatus, which improving the paperboard tidiness.

Execute part

• High quality grey cast iron (HT300) for gear box, precision machined, and aging treated
• High quality seamless, aging treated, steel tube for spiral knife shaft and paperboard carrying roll, dynamic balanced
• ZG230-450 for blade fixing plate
• Special material for comb - blade holder
• High quality thin tungsten alloy blade
• High speed tool steel spiral knife
• Hantang material conveying belt

NC Servo Rotary Cutoff and Edge slitting 
NCQE-2500

 

Basic parameter
Model	NCQD-2500-250-	cutting length	1000-1100mm
Max. width	2590	line speed	300m/min
Size	3507Lmm×5283Wmm×1998Hmm	weight	6T
System paramenter
Computer	Schneidr Touch screen	PLC	Schneidr PLC
Drive motor	Convertor motor 4KW*2	Cutting motor	Italy Phase 28.6KW
Main motor	Servo motor 7.5KW
Total power	44 .1KW
Feature	1. Quickly remove waste paper board and paper head 2. Automatically arrange the knife according to the order, to achieve edge trimming 3. Be equipped with double-layer cable, to achieve order change without stop

NC Servo High class thin blade slitter scorer
NCFY-GSK-2500-7/12-300
   
 

• Imported high quality industry computer and PLC compose the machine NC system. Automatic synchronizes with the corrugated production line speed, can be connected with production management system with excellent compatibility.

 

• High quality linear guides and high - precision ball screw guarantees a ≤± 0.5 MM slitting and scoring precision.

 

• Memory can store 999 orders, auto order change or manual order change without stopping.

 

• Automatic synchronize with the corrugated production line speed

 

• Quick order change within1-3seconds. 2 sets of Auto-suction,waste paper board edges are discharged outside automatically

 

• Thin tungsten alloy steel blade, sharp and long serving life more than 8 million meters.

 

• Patent passive type grinder, light and handy structure, easy maintenance.

 

• Computer controlled auto grinding or manual grinding, knifes can be grinded while cutting at the same time, improve productivity.

 

• Well selected three type scorer: convex on concave (single wall), convex on concave (double wall) and convex on flat, which can be altered by electrical driven system.

Patent Passive Type Grinder, Light And Handy Structure, Easy Maintenance
 

• Scoring line depth is controlled by computer, with fine scoring results for easy board folding.

 

• Imported synchronous belt for conveying device with higher precision, longer serving life and lower noise.

 

• To achieve 0-scoring(Min. Scoring Width: 0mm), pre-scoring(Avoid paper board crack when weather change before normal creasing.Paper board full printing)

 

• Computer Controlled Auto Grinding Or Manual Grinding, Blades Can Be Grinded While Cutting At The Same Time, Improve Productivity.

 

• Thin Tungsten Alloy Steel Blade, Sharp And Long Serving Life, More Than 8 Million Meters.

 

• Epoxy Resin Blade Holder, To Trim The Edge Of The Board Well And High Quality Slitting.

Parameters Tables

Item	Description
Model	NCFY-GSK-2500-7/12-300
Blade / Scorer	7 Blades / 12 Scorers
Max. Slitting Width	2590mm
Min. Slitting Width	175mm
Max. Scoring Width	2300mm
Min. Scoring Width	0mm
Line Speed	300 M/Min
Master Pc	Standard Industrial Control Computer
Slave Pc	High performance Mitsubishi PLC and motion controller
Blade / Scorer Wheel Allocating Motor	Schneidr Servo Motor 31*0.75kw
Blade Drive Motor	Converter Motor 11kw - 4p
Scorer Drive Motor	Converter Motor 7.5kw - 6p
Flat press Drive	Converter Motor 7.5kw - 6p
Traction Drive motor	Converter Motor 4kw - 6p
Suction moving Motor	Servo Motor 0.6kw
Lateral moving drive	Brake motor 0.75kw(1:100)
Scorer Deep Control Motor	Servo Motor 2.1kw
Blade / Scorer Positioning Accuracy	±0.5mm
Total Power	56kw
Transducer	Inverter
Low Voltage Apparatus	Schneidr
Transmission Drive Mode	Imported Synchronous Belt For Conveying Device With Higher Precision, Longer Serving Life And Lower Noise.
Scorer Type	Three Type Of Scorer: Convex On Concave, Convex On Concave And Convex On Flat
Size	L×W×H: 5360mm×2600mm×2560mm
Weight	13.T

NC servo High class spiral Knife Cutoff
NCHQ-DTS-2500-300


  

• High quality industrial computer or HMI composes the computer control system.

 

• A/C servo motor, imported special drive controlling system.

 

• Can be lined with the production management system, auto or manual order change without downtime.

 

• Double spiral knife roll structure, small cutting force, higher efficiency and smooth rotation.

 

• Special materials made spiral knife, rational designed roll structure, longer serving life.

 

• Rational designed mechanical structure, the feeding section connected with the main body via the rails, convenient for the knife adjusting.

 

• The precision gear is made after forging, fine finishing, and heat treating, with tiny backlash clearance, smooth transmission and lower noise.

 

• High cutting precision, at average speed: ≤±1mm ; at average variable speed: ≤±1.5 mm.

Parameters Tables

Model	NCHQ--DTS-2500-300
Max Cutting Width	2550 mm
Cutting Length	500 - 9999 mm
Cutting Thickness	Single Wall, Double Wall, 3,5,7 Wall Corrugated Board
speed	300m/min
Master PC	Schneidr Industrial Control Computer
Slave PC	Servo Drive From Italy
Main Motor	Permanent Magnet Synchronous Servo Motor, PHASE, Italy
Board Feeding/ Ejecting Motor	Variable Frequency Motor 3KW-6P*2
Oil Pump Motor	0.2KW
Inverter	Schneidr
Low Voltage Apparatus	Schneidr
Cutting Precision	At Average Speed: ≤±1mm
Gear	Precision Gear, Small Backlash, Low Noise, Smooth Rotation
Drive Mode	Precision gear for the knife roll, imported synchronized belt for the board collecting and ejecting part, smooth transmission, high precision, long life, low noise
Total Power	116KW
Size	L*W*H: 4300*5810*1940mm
Weight	12T
Others	Pinch roll for board feeding, measuring meter roller installed between two rolls. Smooth board feeding with precise measuring. Board ejecting PU roller gap can be manual fine turning, can be fast lifted via cylinder. Energy saving control mode, low power consumption, high precision.

NC Servo large Down stacker.
NCDM-LMD-2500

Feature

• High quality HMI and high quality PLC compose the computer control system, can be connected with production management system.

 

• Four groups of transports belts, synchronous speed with production line, batch change, order change automatically.

 

• Front stacking section is drum type wheels plus steel strips structure, which solve the air cushion type paperboard drifting problem caused by the altitude difference between the cutter and the stacker.
• Multi groups of independent controlled speed-reducing carbon fiber braking brush, ensure neat stacking at different line speed for different cutting length.
• Multi sectioned belts with independent inverter controlled motors, auto tracing the production line speed, stacking, batching and order changing according to different line speed, different cutting length, and auto cycle working.

 

• The gantry delivery end section connected with the hanging basket lateral discharging device by chains, balancing to each other, synchro-lifting, less power consumption, less batching change time, increased production speed. Sybchro-lifting controlled by AC servo controller, neat stacking and safe running.

 

• The movable paperboard baffle can be auto-adjusted for different length and specification paperboard, neat stacking.

 

• Photoelectric laser measure the height of batches of paper boards, realize the function of auto-counting.
• The paperboard back baffle can be lifted, shifted automatically to achieve multi order stacking, suitable for small orders' stacking.

Advantages                                
The length of this type machine is much reduced, which will save the space; also comparing with the traditional machine of the same specification, this type machine, specially the lifting up and down balance structure for the delivering end and hanging basket, not only improve the efficiency but reduce the energy consumption
Specification

Basic Parameters
Model	NCDM-LMD-2500
Max. Cardboard Collecting Width	2550mm
Cardboard Collecting Length	Standard:500~3600mm
Logistics Roller Table	According to the Order Configuration
Cross Conveying	Module Belt
Stacking Height	1800mm
Speed	300m/min
Master PC	Schneidr Touch Screen
Slave PC	High-performance Schneidr PLC
Lifting up and down Motor	Servo Motor
Conveyor Motor	Converter motor
Buffle moving Motor	Servo Motor
Total Power	35.75 kW
Size	19600mm×8200mm×3900mm
Weight	18.5tons

1,NC servo Rotary Cutoff














Features
Die cutting type cutting, automatic selection of segmented die cutter, can realize partial cutting of cardboard ear and whole cutting;

• Quickly cut off waste cardboard and waste paper head to improve efficiency and reduce waste;
• Automatic ear cutting when changing orders, the waste paper edge can smoothly enter the waste suction mouth after the cardboard is cut lengthwise;
• High quality die cutting rubber pad, alloy steel die cutter, good cutting quality and long service life;
• It is equipped with paper feeding and paper output conveying, automatically tracking the speed of large belt, feeding paper stably and outputting waste board stably;
• Servo drive of lower anvil roll, automatically synchronized with large belt;
• Fisch permanent magnet synchronous servo motor and CT servo control cutting, with high cutting accuracy and efficiency;
• Schneidr 10"color touch screen is equipped as standard to facilitate on-site operation and monitoring;
• Standard configuration of communication interface and control interface, networking operation with cadre equipment monitoring management system;
• Industrial air conditioners are equipped as standard, and electrical equipment operates in a dust-free, constant temperature and humidity environment;
• It is designed in strict accordance with CE standards to ensure safe use of equipment.

Parameters Tables 

Item	Description
Type	NCQD-1800
Max. cutting	1850mm
Speed	20m/min
Transmission	High precision gear and shaft; stable transmission
Cutting length	500-900mm
Cutting presion	+/-1mm
Main motor	Italy AC induction servo motor
Drive	Phase, Italy
Touch screen	Schneidr
Low-voltage apparatus	Schneidr
Gear	High precision gear conveyor system applied for steady operation and lower noise
Cutter roll	Made of special material, with optional blade roll structure, is of long using life.
Motor power	40KW
Size	L*W*H: 3507mm×4985mm×1998mm
Other function	1. Quick removal of waste cardboard and waste paper head 2. The cutter can be arranged automatically according to the order to achieve trimming 3. It is equipped with double layer wire to change orders without cutting

Remote adsorption meter measuring device:
Eliminate inaccurate measurement accuracy caused by knife roll cutting vibration. At the same time, a power transmission platform is set to cooperate with the paper pressing sun roller to reduce the tail flick phenomenon after the cardboard is cut.
2, NC servo thin blade slitter scorer








★ 1-second order change, prepressing, zero line pressing, convex to flat roll (to meet customer printing), convex to concave.

Features

• Imported high quality industry computer and PLC compose the machine NC system.

 

• High quality linear guides and high - precision ball screw guarantees a ≤± 0.5 MM slitting and scoring precision.

 

• Memory can store 999 orders, auto order change or manual order change without stopping.

 

• Automatic synchronize with the corrugated production line speed; can be connected with production management system with excellent compatibility.

 

• Quick order change 1 second.

 

• Thin tungsten alloy steel blade, sharp and long serving life more than 8 million meters.

 

• Computer controlled automatic or manual knife sharpening is adopted for knife sharpening. Passive knife sharpener is light in structure and easy to maintain. It can be sharpened while cutting to effectively improve production efficiency;

 

• Line pressing type can be achieved: pre pressing, convex to flat roll (to meet customer printing), convex to concave;

 

• The front and rear two rows of wire pressing wheels are configured to realize zero wire pressing;

 

• It can automatically track the speed of the production line to ensure its synchronization, and can be connected to the production management system with strong compatibility;

 

• The pressing depth is automatically controlled by the computer, with good line shape and easy molding;

 

• Synchronous belt drive, high precision, low noise, long service life;

 

• Left and right electric deviation correction of the whole machine.

Parameters Tables

Item	Description
Model	NCFY-CTY1800-5/8-0
Knife/Scorer	5knife/ 8scorer
Max. Slitting Width	1850mm
Min. Slitting Width	145mm
Min. Scoring Width	0mm
Speed	350 m/min
Master PC	Schneidr Control Computer
Slave PC	Schneidr PLC
Knife/scorer Wheel Allocating Motor	High quality Servo Motor 0.4KW
Knife drive motor	Converter
Scorer drive motor	Converter
Knife/ scorer positioning accuracy	±0.5mm
Frequency Converters	Schneidr
Low Voltage Apparatus	Schneidr
Electric cabinet air conditioner	CT-800 × 2
Transmission Drive Mode	Imported synchronous belt for conveying device with higher precision, longer serving life and lower noise.
Scorer Type	Prepressing, convex to flat roll (for customer printing), convex to concave. It is customizable.
Size	L×W×H:1900(including suction)×4490×2350
Total Power	30.65KW
Others	Automatic synchronizes with the corrugated production line speed, can be connected with production management system with excellent compatibility. The knife grinding system does not break the knife and extends the life of the blade, which can realize manual knife grinding and automatic knife grinding; The cutter line adopts automatic calibration and manual calibration, with the function of manual fine adjustment; The time for changing the order and adjusting the tool line is 1 second; Tungsten steel alloy blade is used for slitting; The cutter wheel and wire pressing wheel are raised pneumatically; There is no need to cut the cardboard when replacing the order; Fiber comb type knife holder is adopted.

4,NC Double layers Servo Drum type Cutter



Features
 

• High quality industrial computer or HMI composes the computer control system.

 

• A/C servo motor, imported special drive controlling system.

 

• Can be lined with the production management system, auto or manual order change without downtime.

 

• Double spiral knife roll structure, small cutting force, higher efficiency and smooth rotation.

 

• Special materials made spiral knife, rational designed roll structure, longer serving life.

 

• Rational designed mechanical structure, the feeding section connected with the main body via the rails, convenient for the knife adjusting.

 

• The precision gear is made after forging, fine finishing, and heat treating, with tiny backlash clearance, smooth transmission and lower noise.

 

• High cutting precision, at average speed: ≤±1mm ; at average variable speed: ≤±1.5 mm.

Parameters Tables

Model	NCHQ-ZL2-1800-220
Max Cutting Width	1850 mm
Cutting Length	500 - 9999 mm
Cutting Thickness	Single Wall, Double Wall, 3,5,7 Wall Corrugated Board
speed	250m/min
Master PC	Scheider Industrial Control Computer
Slave PC	Servo Drive From Italy
Board Feeding Motor	Variable Frequency Motor 3KW*2
Main Motor	Permanent Magnet Synchronous Servo Motor, PHASE, Italy 36.6KW*2
Ejecting Motor	Variable Frequency Motor 3KW*2
Oil Pump Motor	0.37KW*1
Inverter	Scheider
Low Voltage Apparatus	Scheider
Cutting Precision	At Average Speed: ≤±1mm
Gear	Precision Gear, Small Backlash, Low Noise, Smooth Rotation
Drive Mode	Precision gear for the knife roll, imported synchronized belt for the board collecting and ejecting part, smooth transmission, high precision, long life, low noise
Total Power	86KW
Size	L*W*H:Double layers: 1800mm×4800mm×2200mm
Others	Adopts double spiral cutter cutting mode, with low cutting load and noise, high efficiency and stable transmission. The spiral knife is made of special materials, and the knife roll is precisely processed, with dynamic balance correction, high rigidity and small inertia. Precision gear transmission, direct drive, high transmission ratio and high efficiency. The gear box is made of high-quality castings, precision machined, and the equipment operates stably It is driven by AC servo motor, and the driver is imported special servo driver. Connected with the central control system, it can automatically and manually change orders without stopping the machine Optional color code tracking system to accurately track color code crosscutting The mechanical structure is reasonably designed. The paper feeding part can be separated from the paper cutting part through the sliding guide rail, which is convenient for knife adjustment and equipment maintenance. The paper feeding section adopts double roll paper pressing, and the frequency conversion motor controls the stable paper feeding and conveying. The upper computer control system is composed of high-quality industrial control computer or human-computer interface. The machine adopts energy-saving mode control, with low energy consumption and high accuracy.

5,Double Layer Hanging Baskets Stacker

Features

• The automatic control system with high-quality industrial computer and high-performance programmable controller frame has fast running speed and stable performance;
• The control system can store orders and realize automatic or manual order change; The communication interface is reserved, which can realize automatic stack changing and order management with the production management;
• The upper and lower layers are stacked in a hanging basket, each layer operates independently, and two specifications of cardboard are stacked at the same time;
• The upper layer is transported in five sections, the lower layer is transported in four sections, and the basket is stacked in a stack, with automatic counting, automatic stack changing, and automatic Change orders and stack them neatly;
• The first section adopts vacuum absorption conveying cardboard; The independent pneumatic control of four rows of layering paper can ensure that the cardboard is stacked neatly at different operating speeds and different cutting lengths;
• The conveyor belt is controlled by frequency conversion motor and frequency converter to ensure the smooth transportation and accurate counting of paperboard;
• Conveying speed Synchronize with the speed of large line paperboard;
• The module belt type basket stacking platform and the servo motor drive the lifting action to ensure the stable stacking action and neat stacking; When the stacking height reaches the set quantity, the module belt basket stacking platform automatically and stably outputs the paper stack laterally under the frequency conversion control;
• The baffle of the hanging basket is driven and positioned by the servo motor, and the positioning is fast and accurate when changing orders; The baffle can be automatically lifted and shifted to achieve multi single stacking action;
• Both sides of the conveying section are equipped with corridor pedals and guardrails to facilitate the operator's cardboard inspection;
• The overall equipment is CE standard certified, the mechanical operation is safe, the electric cabinet is sealed independently, and the industrial air conditioner is equipped as standard. The electrical equipment operates in a dust-free, constant temperature and constant humidity environment;

Parameters Tables

Model	NCDM-1800-DL2
Max. Board Width		1850mm
Max. Board Length	Top layer	Standard:500~3600mm
	Bottom Layer	Standard:500~2500mm
Transverse Conveying Mode	Top Layer	Module Belt
	Bottom Layer	Module Belt
Speed		300m/min
Dimension		L×W×H:22800mm×9180mm×3530mm
Gross Weight		About 22.5 T
System Parameters
Master PC		High quality Touch Screen
Slave PC		High quality PLC
Lifting Control		AC Servo Controller
Motor Parameters
Conveying motor		2.2KW x 7
Conveying motor		3KW x 2
Suction motor		3KW x 2
Platform Lifting motor		Servo 14KW x 2
Horizontal drive motor		Three phase asynchronous motor 3KW x 2
Board Stopper motor		Servo 0.9KW x 2
Module with platform motor		Helical spiral bevel gear reducer 3KW x 2
Total Power:70KW

Detailed Introduction of Dry-end Solution
1.Automatic Trimmer Divider Shear

Functions& Features

1. 1. Die cutting, auto selects valid cutting knives to ensure auto trimming, slotting or shearing.
   2. Quick shear of board waste, paper-head & tail, improve efficiency, reduce waste, reduce labor.
   3. Auto breaking of board trim during order change, trim automatically enters suction-inlet.
   4. Auto slotting at board center, automatically divides board onto upper and lower Cutoff.
   5. Supreme die-cutting anvil, alloyed spiral cutting knife, ensures neat cutting and long life-span.
   6. Permanent magnet synchronous AC servo motor compatible with AC servo controller, ensures stable feed-in conveying.
   7. Permanent magnet synchronous AC servo motor compatible with AC servo controller, ensures high efficiency, accurate cut.
   8. Servo controlled quick discharge of waste.
   9. Standard 10" touch-screen monitor, easy to operate.
   10. Standard communication interface, easy to link with Central Management system.
   11. Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.
   12. Designed and manufactured according to CE standards.

Specifications

Effective width	2500mm
Max. Trim, divide speed	300m/min
Max. waste cutting speed	150 m/min
Cutting length	500~800 mm

Mechanical Parts
Frame structure, module design, precision machining, precision assembly.
Alloyed-steel Precision gears transmission, Alloyed-steel die-cutting knife.
High-strengthened timing belt from GATES (America), Anvil cover from Depair (Germany), Main transmission bearings from Japanese NSK.

Pneumatic System
Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).

Electrical Control System

Feed-in conveying control	AC Servo-controller from Inovance(China)
Shear motor	Permanent-magnet Synchronous AC servo motor from Inovance(China)
Shear control	AC Servo-controller from Inovance(China)
Waste-discharging motor	Permanent-magnet Synchronous AC servo motor from Inovance(China)
Waste-discharging control	AC Servo-controller from Inovance(China)
Operator console	Color touch-screen from Kinco (China)
Detection control	PLC from Inovance(China)
Low voltage apparatus	AC contactors, air switch, switch button, etc. from Schneidr (France)

2.Automatic Thin-blade NC Slitter Scorer (Pre-score type)

Functions& Features

1. 1. Individual servo motor and controller on each Slitter and scorer sets, quick and accurate order change.
   2. Auto order change for Slitters & Scorers within 1second, quicker order-change, less waste.
   3. Slitters and scorers are Permanent-magnet Synchronous AC servo controlled, speed synchronizes with board speed.
   4. Two modules of scorers, two rows of scorers in each module. Front row: Male-to-flat/ Pre-score; Back row: Male-to-female, Male-to-male.
   5. Front row: Pre-score; Back row: Male-to-female behind Pre-score/ Final-score, ensures high score quality, prevents paper crushing.
   6. Front row with Male-scorer as Upper scorer, smooth motivated roller as lower scorer, realizes high quality Male-to-flat score.
   7. Combination of two-module scorers, realizes Minimum score spacing is 0mm.
   8. Auto switching of Score profiles, Auto servo-controlled Score-depth adjusts during order-change.
   9. Alloyed steel thin-blade, Auto sharpening and Auto lubrication for longer life-span& high-quality slitting.
   10. Standard trim suction-inlet, Auto servo-controlled positioning according to border blade.
   11. Optional Auto rectification, Auto tracking paper edge or color-mark.
   12. Standard 10" touch-screen monitor, easy to operate.
   13. Standard communication interface, easy to link with Management system.
   14. Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.
   15. Designed and manufactured according to CE standards.

Specifications

Name	Content
Effective width	2500mm
Max. speed	300m/min
Min. Slit width	150mm
Min. Score width	0mm
Slitters Qty.	7 sets
Scorers Qty.	12 sets
Order change	1 second
Order positioning	±0.5mm
Rectification range	±100mm

Mechanical Parts
Frame structure, module design, precision machining, precision assembly.
Slitter& Scorer main transmission:  Alloyed-steel made Precision spline shaft & hub
Slitter& Scorer positioning:  Alloyed-steel made Precision helical rack & pinion
Slitter& Scorer position guiding:  Precision linear guide & runner block
High-strengthened timing belt from GATES (America), Main transmission bearings from Japanese NSK.

Pneumatic System
 Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).

Electrical Control System
 

Equipment	Manufacturer
Slitter& Scorer position motor	Inovance (China), Permanent-magnet Synchronous AC servo motor
Slitter& Scorer position control	Inovance (China), AC Servo-controller
Slitter& Scorer rotate motor	Inovance (China), Permanent-magnet Synchronous AC servo motor
Slitter& Scorer rotate control	Inovance (China), AC Servo-controller
Score-depth adjust motor	Inovance (China), Permanent-magnet Synchronous AC servo motor
Score-depth adjust control	Inovance (China), AC Servo-controller
Suction inlet move motor	Inovance (China), Permanent-magnet Synchronous AC servo motor
Suction inlet move control	Inovance (China), AC Servo-controller
Rectification motor	Inovance (China), Permanent-magnet Synchronous AC servo motor
Rectification control	Inovance (China), AC Servo-controller
Operator console	Kinco (China), Color touch-screen
Detection control	Inovance (China), PLC
Low voltage apparatus	Schneidr (France)
AC contactors	Schneidr (France)
Air switch	Schneidr (France)
Switch button	Schneidr (France)

3.Automatic Board Diverter

Functions& Features
The Board Diverter is composed of liftable board-support section, motorized convey-section, auto board diverting section and fixed board-support section.
Board diverting is automatically controlled by the CMS as per order input, then convey board to the Upper& lower Cutoff.
Servo motor control ensures stable conveying of board.
Designed and manufactured according to CE standards.

Specifications
Effective width: 2500mm
Convey speed: 300m/min
Diverting speed: 250m/min

Mechanical Parts

1. 1. Beams & Legs are made of square-tube of supreme quality, with sandblasting, and baking finishing surface.
   2. Board support-frame is of thick stainless-steel pipes, smooth & long-lasting
   3. Conveying roller made of supreme seamless pipes, with precise machining, chrome-coating surface and dynamic balancing.
   4. High-strengthened timing belt from GATES (America)
   5. Supreme sun-wheels for board pressing

Pneumatic System
 Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).

Electrical Control System
 

Convey motor	Inovance (China)
Convey control	Inovance (China)
Detecting control	PLC from Inovance(China)
Low voltage apparatus (LVA)	Schneidr (France)
LVA components	AC contactors, air switch, switch button, etc. from Schneidr (France)

4.Automatic Double Spiral-knife NC Cutoff

Functions& Features
 

1. 1. Double Spiral-knife Cutoff in one body, Individual feed-in conveyor & individual control system.
   2. Frame-structure, Module-design, precision machining, precision assembly, ensures long-term stable performance.
   3. Alloyed steel seamless thin-wall tube, spiral-knife shaft, precision machining, dynamic balancing, ensures high rigidity, low inertia.
   4. Alloyed-steel precision gear-transmission ensures high- efficiency, long-term stable running.
   5. Alloyed steel twin saw-teeth spiral-knife, for long lifespan and precise& clear cut.
   6. Permanent-magnet Synchronous AC servo motor & controller configuration ensures a precise & efficient cutting for the Cutoff.
   7. Permanent-magnet Synchronous AC Servo motor & controller ensures stable conveying at feed-in& feed-out side.
   8. Auto order change, Auto cut order change waste.
   9. Optional cut-to-mark system, accurate color-mark tracking cut for preprinted board.
   10. Standard auto spray lubrication system, ensures effective lubrication on gears & bearings and efficient heat-radiation.
   11. Standard energy storage capacitors, reactance, ensures stable operation and power saving.
   12. Standard 10" touch-screen monitor, easy to operate.
   13. Standard communication interface, easy to link with Management system to achieve auto stable Order-change or Order-monitoring.
   14. Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.
       1. Designed and manufactured according to CE standards.

Specifications

Parameter	Value
Effective width	2500 mm
Max. speed	300 m/min
Cutoff length	350~9999 mm
Cutoff precision	±1 mm

Mechanical Parts
Frame structure, module design, precision machining, precision assembly.
Seamless thin-wall tube as spiral knife-shaft for high rigidity, low inertia.
Alloyed-steel precision gear-transmission, Alloyed-steel twin saw-teeth spiral knife.
High-strengthened timing belt from GATES (America), Main transmission bearings from Japanese NSK.
Pneumatic System
 Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan)
Electrical Control System
 

Equipment/Component	Brand/Origin
Feed-in & Feed-out convey motor	Inovance (China) - Permanent-magnet Synchronous AC servo motor
Feed-in & Feed-out convey control	Inovance (China) - AC Servo-controller
Main Cutoff motor	Inovance (China) - Permanent-magnet Synchronous AC servo motor
Main Cutoff control	Inovance (China) - AC Servo-controller
Operator console	Kinco (China) - Color touch-screen
Detection control	Inovance (China) - PLC
Low voltage apparatus	Schneidr (France) - AC contactors, air switch, switch button, etc.

5. Automatic Double Basket Down Stacker

Functions& Features

1. 1. Double-level Down stacker, Independent operation on each level, realizes two order types simultaneously. Accurate board count, Auto pile change/order change during neat down stacking.
      1. Permanent-magnet Synchronous AC Servo motor & controller controls stable conveying, synchronizes conveying speed with production line speed.
   2. Vacuum system on 1st&2nd belt, six rows of carbon-fiber press strips with auto pressing function, controls neat shingle of boards and stable conveying.
   3. Permanent-magnet Synchronous AC servo-controlled conveying, coordinating with vacuum suction, ensures precise order/pile change.
   4. Permanent-magnet Synchronous AC servo controlled lifting Crawler-belt basket platform, ensures quick, neat and stable stacking.
   5. Rear-stopper Permanent-magnet Synchronous AC servo controlled, quick and accurate positioning during order change.
   6. Rear-stopper auto positioning and lifting, realizes multiple-orders within a pile and bundle stacking.
   7. Permanent-magnet Synchronous AC servo-controlled pile expulsion, stable auto transverse pile expulsion till the set stacking height on the crawler-belt stack platform.
   8. Checking aisles on both sides of the conveyor for easy operation and board inspection.
   9. Standard 10" touch-screen monitor, easy to operate.
   10. Standard communication interface, easy to link with Management system to achieve auto stable Order-change or Order-monitoring.
   11. Individual sealed electrical cabinet, with Industrial air-conditioner, protect electrical components.
       1. Designed and manufactured according to CE standards.

Specifications
Effective width: 2500mm
Stack speed: 300m/min
Stack length: Upper 3500mm, Lower 3500mm
Stack height: Upper 2000mm, Lower 1500mm

Mechanical Parts
Beams & pillars:  Sand-blasting & powder-coating surface treatment with square-tube of supreme quality.
Conveyor rollers: Supreme Seamless steel-tube with Precision machining, dynamic balancing, hard chrome plating
High-strengthened timing belt from GATES (America), Supreme sun-wheel pressing-roll.

Pneumatic System
Pneumatic cylinder, electromagnetic valve, pressure valve, etc. are all from MINDMAN (Taiwan).

Electrical Control System
 

Equipment/Component	Motor Type	Control Type	Brand/Manufacturer
Conveyors	Permanent-magnet Synchronous AC servo motor	AC Servo-controller	Inovance (China)
Stacker Lift	Permanent-magnet Synchronous AC servo motor	AC Servo-controller	Inovance (China)
Transverse Expulsion	Permanent-magnet Synchronous AC servo motor	AC Servo-controller	Inovance (China)
Rear-stopper Positioning	Permanent-magnet Synchronous AC servo motor	AC Servo-controller	Inovance (China)
Pressing-strips Lift	Permanent-magnet Synchronous AC servo motor	AC Servo-controller	Inovance (China)
Operator Console	-	Color touch-screen	Kinco (China)
Detection Control	-	PLC	Inovance (China)
Low Voltage Apparatus	-	AC contactors, air switch, switch button	Schneidr (France)

6. Centralized Management System for Dry-end
                                                                                                    
Functions& Features

1. Check current processing order data
2. Check queued order data
3. Check finished order data
4. Auto waste quantity replacement
5. Monitor dry-end equipment
6. Order change control on dry-end equipment

Configuration of the system
1 set Kinco 15" industrial flat-panel computer
1 set detecting& monitoring software
1 set Schneidr low-voltage components



 

Facilities & Capabilities