30-50kg Collaborative Palletizing Robot Palletizing Food and Beverage Products in Boxes

Product Description

Product Description

Description of the whole line function module

1,The 3D visual AI algorithm realizes no need for stamping programming, automatically recognizes the length, width and height of cartons, and automatically generates multiple stamping shapes.
2,The best automatic selection or manual intervention selection, no need to place interlayer cardboard for any stack type. The stack is firm and neat;
3,High-speed sorting mechanism, single and double sorting procedures, for the manipulator to grab a single or two grabs at the same time;
4,Japanese Kawasaki manipulator, with a maximum speed of 22 times per minute, which meets the high-speed linkage line and two fully automatic folder gluers
Palletizing speed requirements for sharing a manipulator;
5,Full-servo high-speed four-sided alignment device, high-speed and efficient operation, meets the operation and palletizing speed of high-efficiency manipulators;The sorted stamps are neat and beautiful, and the cartons are not damaged in any way;
6,Hydraulic lifting device, after the stacking of cartons is completed, it is transported to the hydraulic lifting platform, and the pallet is put down by the hydraulic lifting platform for manual forklift or AGV unmanned forklift to pull away.
 

Product Parameters

1:product information
Maximum carton size1500W*1200L*250H mm 
Minimum carton size:350W*300L*50H mm
Maximum Bale Weight:50KG
Bundle Quantity:5-25 pcs/bundle

2:Robot palletizing performance
The fastest palletizing cycle:22beats/min
The fastest number of palletized bundles:38 packs/min
Palletizing Position Accuracy:±2mm
Maximum Grab Load:100KG
grabbing height:400mm
minimum grab height:50mm
Maximum stacking area:1650W*1650L mm 

3:Pallet parameters
Maximum stacking height:2200mm
The maximum size of the pallet:1500L*1500W*150H mm
Pallet minimum size:1000L*1000W*150H mm  Pallet change time:5S
pallet storage height:2000 mm  Tray positioning accuracy:3mm
Maximum conveying load:1000KG

4:Quartet Alignment Parameters
biggest size:1700*1700 mm 
maximum height:2200mm

5:Hydraulic lifting parameters
Lifting speed:5S
Maximum Lifting Load:1000kc 
Maximum lifting size1800*1800mm

Part details

Robot Gripper

The manipulator adopts Japan's Kawasaki 180 high-speed special palletizing manipulator;
The fixture is clamped by a splint, driven by a servo motor, and the stroke range is 260~1360mm;
Robot grippers grab one or two products at a time;
The base of the robot is made of 30mm high-strength steel plate and fast fixing method.
    No need to dig foundations or re-concrete;
 

 
3D vision automatic recognition system

The 3D vision automatic recognition system can automatically identify the length, width and height of the carton, and the system can automatically generate the stamp shape. The entire line can complete one-key machine adjustment according to the stamp size in the slowest 8 seconds. No human intervention is required.

 
Product positioning clamping mechanism

The product positioning and clamping mechanism is composed of multiple mechanisms to realize product positioning and assist the robot to clamp products faster;
Width size adjustment and product front-to-back distance in product positioning and clamping mechanism
    Positioning, controlled by a servo motor, can improve positioning accuracy and work efficiency;
The specific structure of the product positioning and gripping mechanism is subject to the final plan.
 

Layout of Auto Strapping & Wrapping line

Brief Introduction
The Automatic Pallet Strapping & Wrapping line mainly consists of  Automatic Key threading Strapping machine, Automatic rocker arm Wrapping machine, Roller conveyor system and Rotator table,etc. This line is applicable to pack the goods on pallet in PP or PET belt("#" 4 belts, or "//" 2 belts). After Strapping, then move to Rock arm Wrapper machine, to finish the wrapping procedure of goods in PE film. Finally, the goods on pallet was took away by forklift, and load on to truck, then deliver to the user smoothly.

Feature
1), The full-automatic type is applicable to the overall packaging of pallets. PP or PET belts can be used to realize unmanned packaging.
2), The rocker arm Wrapping machine is mainly applicable to the lighter & higher & unstable products or heavier goods after stacking. Online equipment can also be used to complete the whole process of goods sensing, packaging, centering, transportation, etc automatically.
3), The conveying mechanism can adopt different forms such as roller, belt, chain plate, etc.

Intruduction of Main Configuration
1). Auto Pallet Strapping machine

Equipment shape (length*width *height)	Customization
The effective size(Length*width*height)	Customization
Applicable strapping straps	PET machine straps (16mm*0.6mm PET strapping straps for fully automatic machines)
Binding method	# Four and //Parallel Two
Heating method	Electric direct heating
Tightening method	Secondary tightening, fixed length to control the tightening force
Threading method	Electric
Movement mode	Electric type, frequency conversion speed regulation, effective movement stroke of movement 600mm; (non-complete machine movement, movement of movement alone, to maximize work efficiency and reduce mechanical failures)

Control mode	Automatic and manual switching between each other at will, equipped with emergency stop safety control buttons
Control interface	Using button control, with manual, start, pause, emergency stop, pass and other functions
Packing speed	20-22 seconds/piece; (including the completion of the packing action of the whole machine)
Pressure way	Hydraulic
Top pressure struture	2 pcs of pressing plates, balance pressure.

2). Rotation Table

Length of track line	6000mm (subject to the final drawing)
Roller type size	2400*2000mm (subject to the final drawing)
Load bearing	3500kg
Conveying speed	0-18m/min
Track moving speed	0-10m/min
Track line height:	900mm

3). Automatic Rocker arm Wrapping machine

Wrapping Specifications	Customization
Production capacity	20-30 pallets/hour
Cantilever speed	0-18rpm
Power	2.5kw
Air pressure	0.6-0.8Mpa
Machine weight	1500kg

Parameters Tables of Electric parts            

Main part	Name	Brand
Auto Pallet Strapping machine	PLC	Mitsubishi
	Inverter	Delta
	AC Contactor	Inovance
	Overcurrent protector
	Switch button
	Indicator
	Proximity switch inside the movement	Autonics/Han Rong
	Limit switch	Omron
	Intermediate relay	Inovance
	breaker	Inovance
	Machine head drive motor	Shengbang
	pneumatic	AirTAC
Rotation Table	Chain line motor	CUHK
	Rotary motor	Deli
	Orbit line motor	Deli
	Inverter	Inovance
Automatic Rocker type wrapping machine	PLC	Inovance
	Inverter	Inovance
	Proximity switch	Inovance
	Photoelectric switch	Panasonic/OMRON
	Film Feeding Motor	China famous brand
	Lifting motor	China famous brand
	Cantilever motor	China famous brand
Roller Conveyor line	Conveyor line motor	China famous brand
	Inverter	Inovance

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Company Profile

Certifications

 

FAQ

Q: Are you a factory?
A: Yes, we are professional manufacturer of Whole factory conveyor system,and carton box smart making machine.

Q: Delivery time?
A: Usually could be delivery in 30 days, urgent order could be delivery in 15days.

Q: What 's your main market?
A: We mainly export to Middle East, South Africa and South Eastern Asia. And these two years our products enter to South America too.

Q: Guarantee period?
A: One-year after manufactured, reject items will be resupply or refund.