- OVERVIEW
AFG1226 automatic folder gluer is a bigger folder gluer for AFG series single station machine (not in line), which is designed to provide higher efficiency, higher reliability, lower cost, easier adjustment, operation and maintenance and easier assembling, etc. Consequently, it provides high cost-performance ratio and allows users to get actual automation of folder gluing, so that both the working efficiency and quality have been considerably improved. the machine is constructed with four sections,which are feeding, folding, power, squaring and stacking count section, it can process the size of cardboards as big as 1200x2600mm, as small as 260x740mm, with top speed 120m/min.
2. FEATURE
2.1 overall feature(nice belt,speediness and durable)
its processing capacity for the thicker and bigger cardboards is outstanding
The design of the machine is durable,and it can be suitable for big batch production requirement
quick order switchover
The associate components are purchasing from international famous brand which have higher reliability
The belts using for the key parts are applied by the rubber belt with outstanding quality
2.2 feeding section
Vacuum suction feeding and rear registers with adjustable height are adopted so that warping blanks can be fed more easily.
Multi mid-registers are suitable for various types of blanks;
2.3 gluing section
gluing unit elastic fixation, simple and reliable structure, easy clean.
automatic glue circulation system to prevent the glue dry and hard
optional automatic spray gluing system and plasma surface treatment system
2.4 folding section
The 90 degree structure can improve the folding accuracy of thick blanks;
The speeds of the down-folding belts can be adjusted separately, which can weaken fish-talling
special design for belts easy changing.
Second creasing struction can impress again the blank which was not creased well
Creasing wheels can be fine-tuned in horizontal level (patent)
2.5 squaring section
The ordering can correct effectively fish-tailing, scissors gap ect
The blowings can smooth the falling of blank, improve machine working stability.
Falling count stacking, decrease friction of the printing boards with high reliability.
2.6 control system
High automation, all the adjustable parts can be set automatically
Order memory function; quick order switchover, 3-5 minutes complete.
Having original status reset and micro-adjusting functions
3. main specification
1)max. machine speed:120 m/min;
2)max. pasting speed:120~220 s/min(up to the fact);
3)paperboard thickness:A,B,C,AB,BC 3ply and 5ply corrugated board;
4) production: 4000-12000s/h (up to the fact);
5) total power: about 20.2 kW, main motor power 7.5 kW, during normal working 5-10 kW;
6) glue: PVA suggested (or other closed environment protection bond);
7) dimension (lengthXwidthXheight): 13800mm×4250mm×3100mm (not includes the binding section);
8) weight: about 13.5t;
9) control mode: PLC;
10) folding mode: force down folding;
11) environment temperature: 5ºC~+40ºC; moisture: 30%~90%RH(no frost);
12) suggested installation absolute height: not exceeding 1000m;
13) voltage: 380V±0%,3 P/PE,50Hz±1%;
14) air compressor: exhaust capacity over 0.3 m3/min (and the air source can be supplied by other equipment or pipe), pressure less than 0.8MPa;
15) paperboard: max size 1200X2600 mm, min size: 260X740 mm; the glue wheel valid width is 40mm, the shaft movable range is 185-900 mm; If B, E less then 175 mm, it is special operation, the min. size can be 120mm; If B, E is over 350 mm, the difference between B and A less than 670mm; and 1300≥A+B≥350mm.
Order storage capacity: 256 sets;
- Output capacity: in good condition, the max. speed can be: ( note, the output should be larger than the machine pasting capacity):
Sheet size |
Bundle size |
Bundles per minute |
Sheets per minute |
Less than 450mm (C as Fig 2.1) |
10 sheets |
18 bundles |
180 sheets |
|
20 sheets |
12 bundles |
240 sheets |
451mm - 600mm |
10 sheets |
16 bundles |
160 sheets |
|
20 sheets |
9 bundles |
180 sheets |
601mm - 800mm |
10 sheets |
12 bundles |
120 sheets |
801mm - 1200mm |
10 sheets |
9 bundles |
90 sheets |
- counter setting:
AB type flute: 10 sheets, 5 sheets/bundle (or others)
A or B type flute: 20 sheets, 10 sheets, 5 sheets/bundle (or others)
B type or those thinner than B flute: 30 sheets, 25 sheets, 20 sheets, 15 sheets/bundle (or others)
19) the connected binding machine capacity: min. 15 packages/min.
20) machine noise: when all the fan pumps are running , the max. can reach 80~85dB; if the air pump at stacking section, it can be 75-80dB (much related to using method and environment).
(Warning: The operator shall wear the ear protection. )
4. industry application
The chief application on food and beverage, industrial products, for gluing process of packing cartons. Replace manual folder gluing and semiautomatic folder gluer, with low cost, high efficient, stable quality. Economize on manpower in quantity.
4.1 process packing cartons for cigarette
4.2 process packing cartons for milky tea
4.3 process packing cartons for milk.